Facing Huge Loss Because Of A Malfunctioned Air Compressor

If compressed air is necessary for your daily work operation, the question of if you would need to make a replacement or repair is necessary for you. While deciding to repair the compressor will seem cheaper than purchasing a new one, it might not be cost-effective. The following guide points at the necessary things you should consider when facing a huge loss due to a malfunctioning air compressor.

What To Consider

Cost is the basic consideration. Other factors that would decide whether to replace or repair the compressor is the previous repair history, the age, the energy efficiency with new ones, and it’s general reliability. Before deciding whether to replace or repair, it is necessary to check the system all around in case the problem is something you can fix easily without consulting any technician. If the problem is something you can’t fix yourself, you can visit website for more details on how to go about it.

Tips In Troubleshooting

The air compressor must have stopped working due to many reasons which are not all indicative of damages that can be repaired. Things that need to be examined by the maintenance staff or an air compressor expert includes:

  1. The source of power: Check if there is any other thing in the system between the power supply and the compressor that might have led to the breakdown of the compressor.
  2. The oil level: Check for the last time you added oil or adjusted the level of lubricant in the compressor.
  3. Excess noise: Strange noises while the system is running might indicate issues with the belts, the flywheels or the crankcases.
  4. Excess consumption of oil: Excess oil consumption indicates poor air ventilation, a worn-out piston ring or a loose bolt which could be corrected with replacements.
  5. Excess discharge of hot air: When this is happening, it indicates that there is an issue in the cooling system that needs a repair or increase in capacity.
  6. Wear in belts: This happens when the belts are really tight or even out of alignment. If you can conduct the adjustments yourself, you will eventually save money on repairs.
  7. Regular blowing fuse: This is as a result of the fuses not being the appropriate size for the load of the air compressor. 

When To Replace An Air Compressor

  1. If the machine has spoilt more than once
  2. If the compressor is an outdated model, finding the parts for repairing could be expensive, difficult to find and can also consume time.
  3. The old one might be small for what the company currently needs, so acquiring a larger one would be an ideal thing to do.
  4. If your compressor is not energy-efficient, you can save electricity by replacing it.

When To Repair An Air Compressor

  1. If it is still new and hasn’t undergone long hours of operation.
  2. If it is a model with available spare parts.
  3. If it is reliable and also time-efficient.
  4. If the repair doesn’t indicate larger problems in the long run.
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